Monday 25 December 2017

Use of Cenosphere in Various Industries

A Cenosphere is a type of hollow microscopic ball that is made up of smooth silica and aluminum and other minor ceramic elements. A Cenosphere is also known as Ceramic sphere. Cenospheres are derived in the coal power plants. It has been used for more than 30 years over the world. It has helped us in improving the qualities of many manufactured products in India. When the coal is burnt in thermal power plants, it produces a fly ash that contains ceramic particles that is made largely of alumina and silica. The particles that are produced in the process of coal burning, produces a part of fly ash. In India, Cenospheres are largely made up of silica, iron and alumina. The size of a Cenosphere ranges from 1 to 500 microns that have an average compressive strength of 3000+ psi. Cenospheres are widely used in a variety of products as fillers in low density concrete. Cenospheres are used in plastic and composite materials that are used for producing bowling balls, surfboards, kayaks, in fire bricks, in floor tiles, in insulating materials and in automotive components. Cenosphere are described as the multifunctional filler that mixes well in binders and resins.

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Most of the Cenospheres are scooped up or take out from ash ponds. Ash ponds are the place where the fly ash is carried out when the wet disposal takes place in the thermal power plants. Some of the Cenospheres gets collected by themselves at the thermal power plants. The wet microspheres that are collected in the ash ponds are then dried up then processed to specifications and then it is packed up to meet customer requirements. All the Cenospheres that we see are not similar in nature. In fact, all of them are quite different from each other. The property of Cenospheres depends on the consistency of the coal used and it also depends on the operating parameters of the thermal power plant. If the manufacturer makes two things constant, that is, the consistency of the coal used and the operating parameters of the thermal power plants, then the Cenosphere processed would be quite constant.

Monday 18 December 2017

Top Cenosphere Exporters in India

The word Cenosphere has been taken from two Greek words, that is, Kens (empty) and Sphaera (circle). Cenospheres are hollow circle which is light weighted. It is mostly a part of alumina and silica. They are microspheres which are a result of byproduct of coal combustion in the thermal power plants. When the coal is burnt in the thermal power plants, it produces a fly ash and that is what we refer to as Cenospheres. The fly ash is then weighted down with air or torpid gas. These are then utilized as fillers in the assembling of paints, in plastics lightweight totals for bond, gums; pottery and other organized items. The size and color of the Cenospheres are not at all similar. The chemical composition and structure of the Cenosphere depends largely on the composition of the coal that is generated by them. The thickness of Cenosphere is around 0.4 to 0.8 g/cm3, this property offers them with an amazing daintiness. In India, Cenospheres are further used as fillers as a piece of bond to use it in a low thickness concrete cements. Later on, the manufacturers of Cenospheres have begin filling metals and polymers with Cenospheres so that it can be used in light weighted composite materials with higher quality than variety of foam materials. You can contact Cenospheres exporters in India.

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There are various applications of Cenospheres. Some of them are listed below:
  • Oil well and geo warm establishing
  • Warm protection paints
  • Light weight concrete
  • Spaces make protection
  • Preparing of electrical transformers and curls
Cenospheres are empty and void circle which is light in weight and inactive. It is made up of the maximum part of alumina and silica. These are empty ceramic microspheres that are fly ashes and it is a result of coal combustion. With the help of electric force, the fly ashes of Cenospheres are weighted down with air or torpid gas. It makes most of the fillers as useful in assembling of paints, plastics, lightweight totals for bond, gums; pottery and other organized items.

Tuesday 21 November 2017

Know How Cenosphere is processed

The word Cenosphere is derived from two Greek words ‘Kenos’ which means hollow or void and ‘Sphaera’ which means sphere or round, that literally means ‘hollow spheres’. A Cenosphere is a type of hollow sphere, light weighted and inert that is made of silica and alumina. It is produced as a byproduct of coal combustion at thermal power plants. Cenosphere are light, hard and rigid, waterproof and insulative. It is excellent light-weight filler. This property of light weight makes them useful in a variety of products, especially in fillers. Nowadays, Cenosphere are used in cement as fillers to produce low density concrete. Now, some of the manufactures have started mixing Cenosphere with metals and polymers to make them light weight. In other words, Cenosphere is also known as Hollow Ceramic Microspheres. The density of Cenosphere is about 0.4-0.8 g/cm3 that is, 0.014–0.029 lb/cu in, this property gives them great lightness. Their color varies from gray to almost white.

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Cenosphere are occurred naturally as a byproduct of the burning of coal in thermal power plants. The burning process of coal in thermal power plants produces fly ash of coal that contains ceramic particles that is made of Alumina and Silica. The process of coal burning and the fly ash is produced at temperatures of 1,500 to 1,750°C that is (2,730 to 3,180 °F). It is formed through complicated physical and chemical transformation. The chemical composition and structure depends upon the composition of coal that generated them.
Here are some of the uses of Cenosphere:
  • In synthetic foams, Cenosphere are used as filler. It gives us a number of benefits such as adding strength to foam, reducing costs, thermal protection etc.
  • For years, Cenosphere have been used in oil drilling. It is used to lower the density of a petroleum cement paste.
  • It is often used in paints and coating to regulate infra red radiation.
  • The properties of Cenosphere such as re-formable, strength etc don’t let the thermosetting and thermoplastics shrink. This is the reason that Cenosphere is being used for years in manufacturing polymers and plastics.

Thursday 16 November 2017

Order Strong and Light Weighted Cenosphere from India

Cenosphere are a kind of spherical, hollow, low density and free flowing micro particles. The Cenosphere are produced as a by-product of the coal combustion at coal power plants. The size of these particles varies from 10 µm to 300 µm. It is strong and light weighted and has the capability to resist high temperature. There is a vacuum inside these Cenosphere particles that gives them a good thermal and insulation property. This is the only reason which makes the Cenosphere an ideal product for insulation as well as automotive applications. The automotive applications of Cenosphere include tyres, clutch facings, brake linings and also friction linings. The process of coal burning is performed at the thermal power plants to produce fly ash that generally contains ceramic substances. If the coal composition and the temperature of the boiler furnace is proper or suitable, then some of the particles of the ash produced undergo a rapid change in physical and chemical transformation to produce Cenosphere, otherwise, the particles of Cenosphere are irregular and random in their shape. As mentioned above, that the Cenosphere are light in weight, and therefore, it is primarily used as filler in oil, gas, plastics, buildings, aerospace, and factories, automotive and also in surface coating industries. Therefore, Cenosphere are described as the multifunctional filler that mixes well in binders and resins like thermosetting and thermoplastics. The advantages of buying Cenosphere from manufacturers are as follows:

fly-ash
  • It will surely enhance the flow ability.
  • The strength of the Cenosphere is good and is used in Bonding, internal structure such as asphalt, concretes, paints, ceramics.
  • It also decreases the cost of raw materials.
  • The spherical property of Cenosphere further helps in ball bearing effect for molding and trowel work.
  • If the byproduct of coal is used to produce fly ash then the weight of end product also decreases.
Cenosphere have a property of low warm conductivity. They have exceptional mix of low particular gravity, high pressure, and controlled size, great warm and responsible protecting property. They are generally very hard and flexible, waterproof, light and insulative.

Monday 6 November 2017

Fly Ash Versus Cenosphere

Cenospheres are unique free-flowing particles composed of hollow, hard-shelled, minute spheres. A small portion of the PFA (Pulverized fuel ash) formed from the combustion of coal at the thermal power plant is produced as cenosphere India. It is assumed that only about 1 percent of Cenosphere is produced in fly ash from thermal plants due to their hollow and low-density nature and they float in the lagoons where fly ash is discharged. Cenosphere largely consists of Silica, Iron, and alumina. The size of the particles varies ranging from 1 to 500 microns, having an average compressive strength of 3000+ psi. They are alternatively also referred as hollow spheres, microspheres, microballoons, hollow ceramic microspheres, and glass beads. When the hollow spheres float in the lagoons, they are collected and further isolation is carried by froth floatation and then dried. The final application is carried out in a pneumatic conveying system which is connected to a tribo electric separator. In this separator, the ash is divided into three fractions and the cenosphere particles are then separated from iron and carbon. The end product is then used for a variety of applications.

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What is fly ash?

As mentioned above, it is considered that only about 1 percent of cenosphere India is produced in the fly ash during the coal combustion in thermal power plant. When coal is burned at a combustion temperature approximately of about 2800oF, the non-combustible ores occurring naturally from coal combustion forms bottom ash and fly ash. According to the cenosphere suppliers in India, bottom ash is a light-weight aggregate component which tumbles to the boiler bottom for collection; whereas, fly ash is carried off with the flue gases. Fly ash particles are then collected and stored in silos for testing and then utilized in different applications for its beneficial chemical and physical properties.

Fly ash material is used widely for its several beneficial characteristics like it increases strength and durability of the application. Further, fly ash particles are less disposed to chemical attacks such as de-icing salts and soil sulfates and thus, alleviate the negative effect of deleterious aggregates.

Cenosphere from India for Wide-ranging Applications

Cenosphere is inert hollow spheres made largely of silica and alumina and is produced in the process of coal combustion at the thermal power plant. Cenosphere from India is primarily used as a weight-resistant component in a number of applications including plastics, rubbers, cement, and resins. It is also used extensively as filler lubricants for oil drilling operations done under extreme temperature and stressful conditions down the hole. Cenosphere particles are also used as mud putty, oil well cementing, and other such applications.

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Initially, cenosphere particles were used in the United States for a variety of applications as an extender for plastic compounds and were compatible with Latex, plastisols thermoplastics, polyesters, phenolic resins, epoxies, and urethanes. Till now, the compatibility of cenospheres with composites and specialty cement and the adhesive coating has been well identified. And in fact, Cenosphere from India are used widely for a variety of products including insulations, sports equipment, automobile bodies, paints, fire and heat protection devices, and marine craft bodies. Classically, it is applied in Gypsum board (fire, moisture, and soundproof solution for improving the quality of indoor air) jointing compounds, stuccos, veneering plasters, sealants, coatings and cast resins. Undoubtedly, it provides huge benefits to the application like reduced weight, better flow characteristics, improved filler loadings, reduced water absorption, reduced shrinkage, and warping.
Characteristics of cenosphere from India:
  • Lightweight
  • Free flowing
  • Off-white in color
  • Spherical
  • Inert
  • Corrosion Resistant
  • Fire and flame retardant
  • Low density
  • Improved Flowability
  • Low shrinkage
  • Thermal stability
  • High compressive strength
Extensive usage of cenosphere from India for different applications:
  • Ceramics – Castables, tiles, refractories, fire bricks, tiles, insulating, material coatings, aluminum
  • Plastics – injection molding, BMC, SMC, molding, nylon, extruding PVC flooring, film, high-density polyethylene, polypropylene, low-density polyethylene
  • Construction – Mortars grouts, specialty cement, roofing material, stuccos, acoustical panels, Shotcrete, coatings, gunite, and so on
  • Recreation – Kayaks, Marine craft floatation devices, surfboards, bowling balls, golf equipment, lawn and garden décor, and footwear
  • Automotive – Under-coatings, composites, tires, brake pads, engine parts, trim molding, plastics, body fillers, and soundproofing materials
  • Energy and technology – Drilling muds, oil well cement, industrial coatings, aerospace coatings and composites, and propeller blades.

Wednesday 27 September 2017

Top Reasons Behind the Increase in Export of Cenosphere from India?

A cenosphere is a lightweight, inert, hollow sphere which is made largely of silica and alumina filled with air and inert gas. Typically, cenosphere India is produced as a byproduct of coal combustion at thermal power plants. Usually, the color of this byproduct varies from gray to almost white, having a density of about 0.4 to 0.8 g/cm3 which gives them a great buoyancy. Combustion is a high-temperature exothermic redox chemical reaction of a fuel and an oxidant, generally, atmospheric oxygen producing oxidized in a mixture of a chemical reaction is termed as smoke. Burning in a fire producing flame, the heat produced can make combustion self-sustaining. This often goes through a complicated sequence of elementary radical reactions. That is solid fuels including wood primarily undergo endothermic pyrolysis to produce gaseous fuels where combustion is supplied to produce more heat.

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The particles of Cenosphere India are hard, rigid, innoxious, lightweight, waterproof, and insulative making them highly useful for a range of products, notably as fillers. Filler particles are mixed with materials such as composite material, plastics, and concrete to lower the consumption and improve some properties of the mixture. Globally more than 555 million tons of fillers are used annually for different applications including paper, paint and coatings, plastics, rubbers, concrete, adhesives, and sealants.  Cenospheres are also used widely as fillers in cement for producing low-density concrete. In recent years, manufacturers also started using cenospheres for filling metals and polymers to make them lightweight composite materials with enhanced strength than other types of foam materials. These composite materials are known as syntactic foam. Aluminum-based syntactic foams are widely used in the automotive sectors.

The combustion at thermal power plant takes place at the temperature of 1500o to 1750o C (2730o to 3180o F) through complicated physical and chemical transformation. However, the chemical composition and structure of Cenosphere India considerably depends on the composition of coal then generated. Basically, the ceramic particles produced in fly ash have three type of structure:
  • Precipitator (solid)
  • Cenospheres (hollow)
  • Plerospheres (hollow with large diameter)

Tuesday 26 September 2017

A brief About the Particles by the Cenosphere Suppliers India

A Cenosphere is an inert, lightweight, hollow sphere consists largely of silica and alumina and the particles are filled with air or inert gas, typically formed as a byproduct of coal combustion at thermal power plants. However, the 28 years ago the definition was different. Until the 1990s it was restricted to a largely carbonaceous sphere produced by the oxygen-deficient combustion of a liquid fuel drop cooled below the temperature of 200o C (392o F) before it was actually utilized. The fuel cenosphere specified a combustion source by using fuel injected droplets or the open burning of heavy liquids like asphalt or thermoplastic material that used to bubble when burned; this burning of the bubbles produces airborne droplets of fuel. Thus, the fuel cenospheres are sometimes also used as the synonyms with glass microspheres or microballoons. However, in the present days, the Cenosphere Suppliers India hoard the particles with the density ranging from 0.4 to 0.8 g/cm3 (0.014-0.029 lb./cu in) that gives them a great buoyancy. The color of cenospheres ranges from gray to almost white.
                 
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Glass microspheres are tiny spheres of glass manufactured for a broad range of uses including in research, consumer goods, medicine, and several other areas. The spherical size of glass microspheres has a diameter that usually ranges between 1 to 1000 micrometers.

Cenospheres are naturally occurring by-products produced during the burning process at coal-fired power plants. As mentioned above that they are inert, lightweight, and hollow granules comprised largely of silica and alumina, the cenosphere suppliers India don’t consider the particles as a pozzolan. Pozzolans are silicate-based material that reacts with the calcium hydroxide produced by hydrating cement to develop extra cementitious materials. Calcium hydroxide accounts for up to 25% of the hydrated cement which doesn’t contribute to the concrete’s durability and strength. Thus, the pozzolans are mixed with calcium hydroxide to form extra calcium silicate hydrate; the mixture is responsible for holding concrete strength. By consuming in excess:
  • The strength of concrete is improved
  • The density is lowered
  • Efflorescence is decreased

Thursday 24 August 2017

Are you in Need of Best Cenosphere Suppliers in India?

enosphere is a sort of sialic bead and midget glass particle which is extracted from fly ash in thermal power plants, the reason is that it can be adrift on the water, it is called Cenosphere. It is a chemical composition of SiO2 and Al2O3. With a melting point around 1300° Celsius, Cenospheres stand firm temperatures far higher than any comparable thin-walled hollow glass midget sphere. This extreme temperature flexibility is achieved through unparalleled refractory properties.

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Cenospheres are flyspeck, exceedingly compressive power, super light in weight, frees inundated, with extreme temperature thawing point and non-porous. Cenospheres are utilized primarily as lightweight make weight are involved in the oil and gas, plastics, building, refractory, constructions, footwear, composites, automotive, recreation & coating industries. Cenospheres are available in both gray and white to suit the required application.

Cenosphere is a complete material in oil cementing work. It is normally extracted from coal fly ash, and also can be semi synthetic. The cost of semi-synthetic Cenosphere is greater than that from coal fly ash. Coal material, combustion mode, and Boiler Efficiency on a great deal affect the Quality of Cenosphere.

Cenosphere is utilized as weightlessness intermixture for oil-well cement in a wide range due to its construction features as hollow, closeness, thin wall and fine grains, and its physical properties such as low density, extreme intensity, and constant performance, it can ameliorate liquidity of cement slurry, delay light weight time of cement slurry, ameliorate the anti-gas guiding ability of cement slurry, power up the stability of the cement slurry, and it can react with the cement hydration products and developed compounds have gelation property, ameliorate the cement slurry's power, heat resisting property and corrosion resistance, lower heat conductivity coefficient and permeability of cement stone.

Likewise, Cenosphere Suppliers in India utilizes it for cementing; Cenosphere can be utilized for painting, thermal insulation material, and construction material, refractory and so on as well.
India is an inevitable exporter of Cenosphere, and strong competitors are China and Russia, especially China. With Cenosphere Suppliers in India paying much more attention to the environment, coal fly ash abridges a lot, and it influences Cenosphere productivity.

Friday 18 August 2017

Properties of Cenosphere Available in India

Cenospheres are the sphere of inert hollow silicate. Cenospheres primarily utilized to abridge the weight of types of cements, Rubbers, Plastics, Resins, etc. utilized all-encompassing as filler lubricants in oil drilling procedure under eminent heat and eminent stress conditions down the hole. Also utilized as oil well cementing, mud putty and similar applications.

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Cenospheres were earlier utilized in the United States as an extender for plastic compounds, as they are well matched with thermoplastics, Phenolic resins, Latex, Epoxies, Polyesters, and urethanes. The compatibility of Cenospheres with particular types of cements and adhesives coating and composites have been well identified.

PROVIDING THE ADVANTAGES OF
  • reducing weight,
  • less shrinkage and warping
  • Reduces water absorption.
  • increased filler loadings,
  • better flow characteristics,
WHAT WE CATER

We cater complete project profiling of Cenospheres infusion and Processing Plant and Fly Ash dressing plant along with process technology.

PROJECT SPECIALTIES

Generally Cenosphere in India are being gathered from the ash ponds owing to its irrepressibility characteristics. These are skimmed out, washed, dried and sifted out as per customer’s specification for marketing. Due to immense requirement in international market for quality material, costs have gone up to a great extent whereas reach of collection from ash ponds still remains very limited without much reach for quality authority.

Well-nigh, all the ash ponds are now under control of local mafia who; for raw Cenosphere in India, charge high price without vouching any quality whatsoever. Besides quality discrepancies, collection from ash ponds remains stingy - leading to practice of mixing ash with Cenospheres without principle or scrupulous. WHEREAS in our developed process technology, one does not need to depend on collection from ash ponds at all and can extract Cenospheres right from the dry fly ash of thermal power plants. The process is a part of nanotechnology and a mergence of dry and wet process. By virtue of total control on the processes, one stands to extract reproducible quantity and quality of Cenospheres. The process generates zero outflowing and is therefore entirely non-polluting and ecofriendly.

We are a team of techno-research people having our roots in the India consecrated to the development of Cenospheres extraction and fly ash beneficiation.

Tuesday 25 July 2017

Work on Cenosphere Marketing with Cenosphere Exporter

Cenosphere are generated during the combustion of coal for energy production, is an, to enhance the ability to extract high purity carbon and ash for the production of, the micron separator has the potential to be applied in Cenospheres recovery, with a variable air motor, a solvent recovery tank and 60-mesh stainless steel and it is exported by Cenosphere Exporter.

Coal Ash "Cenospheres", even though, generally speaking, hollow and light in weight, are still made of the same stuff as Coal Ash, and can thus act as a "pozzolan" in Cement and Concrete mixtures; that is, they can react with the free lime in Cement in a way which forms a stronger chemical binder.

One component of fly ash is Cenospheres, which are spherical inorganic hollow micro particles comprising the lightest component of fly ash. Cenospheres typically comprise approximately 1%-2% of fly ash and can be recovered or "harvested" from fly ash. There is currently a great demand for strong and lightweight materials that are easily and economically manufactured. Such materials have long been sought by the construction and automotive industries to increase the strength, durability, and resilience of structures while reducing the weight of the structure.  In an embodiment of the present invention, an aluminous siliceous material can comprise a plurality of Cenospheres. The pozzolan of the pozzolan foam material can comprise about 50% to about 90% of the foam material. In an embodiment of the present invention, the plurality of Cenospheres can comprise about 50% to about 90% of the foam material.

Fly ash particle formation in the recovery boilers has been studied, energy production and recycling of pulping chemicals, recovery boilers can be, Cenospheres are, including the sample extraction system and the measurement devices, the laminar flow, the particles 50–500 µm in size settle on stainless steel.

We've made our self a number one Cenosphere Exporter in India over the past few years concerning the use of Cenosphere  in the manufacture of various building and construction products - - in addition to and separate from those reports affirming and documenting the great current and potential value of consuming solid Coal Utilization Byproducts in the making of Cement and Concrete.

Friday 21 July 2017

Are you Searching a Reliable Cenosphere Supplier in India

Cenospheres is one kind of light weight material with more function for petroleum field. Its main compositions include SiO2 and Al2O3, and whose color is light gray or white. Extracted from pulverized fuel ash from coal-fired power stations hollow alumina-silicate Cenospheres or microspheres are versatile lightweight filler with applications in a variety of industrial and commercial products.

Cenospheres-in-India

Cenospheres In India are filler used to replace minerals and resins where the benefits may be as diverse as weight reduction, improved thermal insulation, reduced shrinkage, improved fire resistance or simply easier application.

 Cenospheres range from 5-500 microns. A variety of standard grades is available with very accurate particle size top cuts and distribution ranges. Cenospheres in India are widely used in oil drilling cementing.

Various high value added products developed using Cenosphere as raw materials are found to be economically viable as discussed here.

The use of carbon derived from Cenosphere as an adsorbent for waste water treatment and its use as filler for rubber industry has been established.

The use of Cenosphere for the manufacture of high wear resistant tiles appears to be viable as a substitute for high alumina ceramics for various abrasion and wear resistant applications.

The use of Cenosphere in India alloys is about to be a commercial reality following its success on the pilot scale. The characterization of mechanical and tribological properties of ash alloys developed show that if possesses superior abrasion resistance, hardness, compressive proof strength, and elastic modulus compared to matrix aluminum alloys without any ash.

Coal ash mineral wool is produced abroad based on well-developed reliable technology. The quality of coal ash wool manufactured is comparable to the properties of conventional mineral wool at much lower prices.

A Cenosphere composite wood substitute developed in India using 25-35% Cenosphere is considered to be low cost and better alternative to ordinary wood. It has advantages over cellulose products, plywood and fiber board for all domestic and household applications.

Floater based light refractory materials developed are found to save 50% more energy compared to traditional refractory in furnace linings.

Products like ceramic fibers, foam insulation products, continuous casting mold powders, decorative glass are other potential technologies are under development. The full viability implications of the can be assessed after they are tried on pilot scale level.

Cenospheres are now being successfully used as fillers in plastic like nylon and polypropylene. Size classified coal ash can successfully substitute various other fillers like aluminum hydrate, calcium carbonate, kaolin, mica, and tale and ground silica. Their applications have been well established in wall board, joint compounds, carpet backings, vinyl flooring, plastics and industrial coatings, etc.

Refuse fire abatement using Cenosphere injections has proved to be a safe and effective technique. Control of the process using temperature criteria has been shown to be reliable. On projects where steep slopes are burning or access to the burning area is difficult, Cenosphere injection has been the most economical and at times the only effective method of fire abatement.

Sunday 16 July 2017

Here is Reliable Cenosphere Supplier from India

First I’ll let you know that what Cenosphere is?? Cenospheres are hollow, light gray, thin-walled ceramic (alumino-silciate) microspheres which are very strong, non-flammable, chemically inert and temperature resistant up to more than 12000c. They are very easy to handle, have high insulation characteristics and due to their inert properties, they remain unaffected by solvents, water, acids, and alkalis. Owing to all these positive sides, Cenospheres have been vastly employed in various industries. The rising call for Cenosphere from end-user industries such as automotive, oil gas will positively wallop the market for Cenospheres.

Cenosphere suppliers

The global Cenospheres market has been analyzed with respect to different parameters such as demand, supply, end-users and Cenosphere suppliers. Cenospheres have wide usage in tires, refractory materials, insulating materials, roofing materials and engine parts, composites/FRP etc.

Cenosphere performance:
  • It can improve rheology, reduce the viscosity, and reduce the weight of the article.
  • high filling capacity, reducing the using amount of binders
  • chemical stable
  • fire resistance, can be used as fireproofing paints
  • Heat preservation, thermal resistance, and sound resistance.
Generally, Cenospheres are being garnered from the ponds of ash owing to its buoyancy characteristics. These are skimmed out, washed, dried and sieved as per client’s specification for marketing. Due to huge demand in the international market for the quality product, prices have gone up to a great extent whereas the scope of collection from ash ponds still remains very limited without much scope for quality assurance.

Cenosphere Suppliers  Pride their selves on the products and services they deliver, bringing people, materials, and energy together in constructive ways. They act as a conduit, building and growing supply chains between the power station sources and the end users of ash based products in the construction and manufacturing industries

Cenosphere Supplier’s team includes some of the most experienced ash service professionals in the industry and they all share a passion for delivering an unrivaled service. Their combined experience keeps Power Minerals at the forefront of the industry. They proffer consummate project profiling of Cenospheres Extraction and Processing Plant and Fly Ash beneficiation plant along with process technology.

Thursday 29 June 2017

Cenosphere Suppliers India – For a Variety of Uses

Cenospheres are natural occurring particles which are produced during the burning process at the coal-fired power plants as a by-product. These are lightweight, inert, and hollow sphere particles that comprise largely of silica and alumina and are filled with inert air or gases as they are classically produced as a by-product of coal combustion. Considering their size they consist of high compressive strength and thus, the Cenosphere suppliers India hoard the fly ash particles for using it as structural lightweight filler. Cenosphere holds some of the chemical and physical properties that are mentioned below. Have a look.
Chemical properties:
  • Silica: 48%-75%
  • Alumina: 26%-45%
  • Iron: 1.5%-4.0%
Physical properties:
  • Bulk density: 0.20-.025 grams per cubic centimeter (g/cc)
  • Particle size: 75-400 microns
  • Specific gravity:
  • Softening point: 1040-degrees C
  • Compressive strength: ~90% survival @ 2500psi
  • Color: white to dark gray
Now, that you have gone through the chemical and physical properties, let’s understand that for what variety of uses the demand for Cenosphere Suppliers India is on rise.
  • Lightweight aggregate –Considering the lightweight aggregate, cenospheres can be used for replacing some normal-weight sand particles because they have a density of 0.7 which is lower than water, i.e., 1.0, whereas quartz sand particles have a density of 2.65 on an approx. Moreover, there is a prime advantage of cenosphere particles over the other lightweight aggregates and it is that they are generally invisible when mixed in the concrete even if it is refined.
  • Workability enhancer – As a matter of fact, cenosphere particles comparatively have small spherical particles and thus, they are treated as microscopic ball demeanors when mixed in a concrete. Blending the cenosphere particles with the normal weight concrete mix will result in the improved workability because of the ball bearing effect.
  • Bulk filler – Since the Cenosphere Suppliers India deliver extremely fine coal fly ash particles, they are ideal for use in cement grout slurry as cenosphere increases the volume of grout without the need of adding more cement to the mixture and also the aggregate gradation reduces shrinkage.

Wednesday 21 June 2017

Rising Demand of Cenosphere exporter for Different Composites

A cenosphere is a lightweight and hollow particle that contains a large amount of silica and alumina and inert gases. The particles are produced as a by-product at thermal coal power plant. The color of these fly ash particles varies from white to dark gray and their specific gravity ranges in between of 0.4 to 0.8 g/cm3 which makes the particles extremely lightweight that are suitable to use as fillers. Due to its physical and chemical properties, the particles are appropriate to use in a variety of products including insulation, sports equipment, automobile bodies, paints, marine craft bodies, and fire and heat protection devices. And as it offers great advantages like increased filled loadings, reducing weight, less shrinkage, better flow characteristics, and reduced water absorption, the demand of cenosphere exporter has extremely increased within the last few years.  An appropriate set of matrix and such fillers at specific weight fractions can lead to a preferred combination of properties in syntactic foam. However, available carbon and iron contents are responsible for the quantity of the ash produced.

Composites of cenosphere:

Alulite – This is a saturated matrix complex of calcined alumina and cenosphere. It contains the inflexibility of high alumina tiles; however, it has improved thermal power for shock resistive property and is relatively light in nature. Thus, a compound strength of the composite can be increased by adding cenosphere contents to it.

Ashref – The cenosphere exporter supply the fly ash particles based refractories that are lightweight and have great thermal shock properties. Despite their relatively low cool pounding quality, they are warmed up again and again at 1100o c and cooled to 25o c without infuriating their structural integrity.

Keralite – These cenosphere-based rigid headed composites consist of an arrangement of hollow spheres and are blended at their purpose of contact. The cenosphere exporter India has stated that producing creative aptitude has been urbanized to make Keralite. However, it is extremely tough to produce such a product because of low shear resistance of the fly ash particles produced at a thermal power plant.

Thursday 8 June 2017

Cenosphere Suppliers India for Every Type of Ash Requirement

Undoubtedly, electricity is the key to the economic development of a country and in a country like India, coal is a major source for generating electricity. And during the production process of electricity, a large amount of fly ash is produced as a by-product at a thermal power plant. Fly ash is a fine powder produced from the combustion of coal, which is then transported through the flue gases of the boiled and composed in the Electrostatic Precipitators (ESP). Cenosphere suppliers India are known for converting the waste material into a useful product. As the cenosphere particles are produced from the fly ash at the thermal power plants, they are widely used as fillers to lower environmental concerns associated with the disposal in landfills and also, the cenospheres are inexpensive to use. Thus, the hollow sphere and lightweight particles are ideally best suited to make a lightweight concrete mix. However, the effect of size and content of cenosphere depends upon their distribution on the acoustic and mechanical properties.
Basically, the Cenosphere suppliers India supplies four types of ashes that are produced at the thermal power plant. They are:
  • Fly ash – The fly ash is mined from the flue gases through ESP (Electrostatic Precipitator) in dry form. This kind of ash is fine material and consists of good pozzolanic property.
  • Bottom ash – Fly ash is collected at the bottom of the boiler furnace and relatively it is a granular material that contains a large amount of unburned carbon. It possesses little or zero pozzolanic property.
  • Pond ash – When the bottom and fly ashes are mixed together in any amount of proportion along with the large quantity of water for producing it in a slurry form and then it is deposited in ponds where the water is worn out of the mixture. And thus, the deposited ash is known as pond ash.
  • Mound ash – When bottom ash and fly ash is mixed with any amount of proportion and then placed to produce it in a dry form in the mound shape, then it is called mound ash.

Friday 26 May 2017

Demand of Cenosphere exporter in Various Industries

A cenosphere is an inert, lightweight, and hollow sphere that is largely made up of silica and alumina filled with air and inert gas, which is usually produced at thermal power plants as a byproduct of coal combustion. Generally, the color of the cenosphere ranges from gray to almost white with a density of about 0.4-0.8 g/cm(0.014-0.029 lb/cu in) which contributes as a great buoyancy. As a result, cenosphere is exclusively considered as a free flowing powder that is comprised of hard-shelled, tiny, and hollow spheres collected from coal ash. Because of these qualities, the demand for the cenosphere exporter has immensely increased as the byproduct consist of higher particle strength, lower value of thermal conductivity, ultra-low density, and impermeability that is suitable for its usage in various industries. The particles are 75% lighter compared to other different minerals which are used as fillers in clay, talc, and calcium carbonate and 30%, furthermore, lighter than general pitches. The great finished outcome of cenosphere is immeasurable like tiles of space boats, flying machine coatings and oil well bonds.
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However, several techniques have been evolved over the last 50 years to mend the metal values from the coal ash. Different studies have focused on the extraction of alumina, carbon, magnetite, cenosphere, and several other metal values. The elements present in coal ash, aluminum, and iron have been tested by the cenosphere exporter to ensure the quality of the particles. Regaining of element components from coal ash has been proficient for its use in the both physical and chemical processes.
For recovering the major constituents of coal ash, a chemical processed test is been formulated and scaled-up in four general categories, that is:
  1. Hydrothermal leaching
  2. Sinter-leach
  3. Gas solid reaction
  4. Direct reduction
Therefore, the cenosphere exporter exports the fly ash particles to multiple industries for various purposes:
  • Foam insulation
  • Coal ash mineral wool
  • Fly ash fire bricks
  • Decorative glass
  • Filler application
  • Light weight refractories
  • Fire abatement application

Thursday 11 May 2017

Rising Demand of Cenosphere Suppliers India

Cenospheres are hollow, low-density, spherical, and free-flowing aluminosilicate microspheres that are produced as a by-product of coal ignition at the coal-fired power plants. It is a rich-in-ceramic industrial waste formed at the time of coal combustion in the thermal power plants. Inside the each sphere there is a near vacuum that produces good properties of thermal and acoustic insulation making a product ideal for automotive acoustic insulation applications where the mass is a major factor to be considered. These spheres are used globally in several automotive application including tyres, brake linings, friction linings, dashboard, and clutch facings. The broad range of usage has increased the demand of cenosphere suppliers India in the industry.
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According to the global market report, cenospheres are providing emerging opportunities along with the future effects of major drivers and challenges that support the managers to make cost-effective decisions in favor of the business. The market report measures the major opportunities for the cenosphere suppliers India in the marker and underlines the factors that are responsible for the growth of the industry. The increasing demand from end-use industries including refractory, construction, paints and coatings, and oil and gas, which is expected to take the market to the next level in the near future.  However, restricted sources of raw material and deficiency of quality control across developing countries are key factors that may restrain the growth of the industry.
The Gray Cenospheres segment is estimated to experience the highest growth in the upcoming years because of its wide uses across the industrial segment. The demand will increase also because the gray cenosphere is produced more frequently as compared to the white cenosphere in fly ash. The demand for gray cenosphere suppliers India is rising because they deliver quality material which contains a low content of alumina and is high in silica and iron content that is used in a number of applications such as plastics, concretes, coatings, resins, bricks, and rubbers

Thursday 27 April 2017

Cenosphere suppliers India Utilizes the Benefits of Hollow Particles

A cenosphere has the physical properties of a lightweight, inert, and hollow sphere that is comprised largely of silica and alumina which is filled with air and gasses. Cenospheres occur naturally as a by-product of the burning process at coal-fired power plants and they comprise the similar properties as of manufactured hollow-sphered products. Cenosphere suppliers India delivers the product for using it in multiple ranges of materials from finished plastics to paints, concrete, and waterproofing. Cenospheres have a range of uses in concrete countertops including a lightweight aggregate, bulk filler and shrinkage reducer in cement grouts, and a workability enhancer and extra-fine aggregate.
Thus, the spherical shape of cenosphere enhances the flowability of most applications providing an even distribution of the filler material. Cenosphere can be used in either dry or wet slurry form due to the natural properties that it consists of. Because of their inert properties, they stay unaffected by water, solvents, acids, or alkalis. Most cenosphere suppliers India prefer to supply the hollow particles as they 75% lighter comparatively to any other minerals that are used as filler and 30% lighter than most resins.  
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Cenospheres are lightweight, waterproof, insulative, innoxious, solid and intransigent making them intensely valuable in a mixture of items and excellently as the fillers. At the present times, cenospheres are used as the fillers to create concrete with low thickness. However, some of the manufacturers have started using metals and polymers combined with the cenosphere as a filler to produce lightweight composite materials along with the high quality compared to other sorts of froth materials. Though the common properties of cenosphere can be sometimes difficult to handle giving a low-surface territory to volume proportions and because of their inactive properties they remain unaffected by water, acids, solvents, or antacids. There are some benefits of these hollow particles due to which the demand for cenosphere suppliers India is increasing:
  • Reduced crude material costs
  • Reduced pitch demand
  • Improved flowability
  • Improved insulation values
  • Reduced weight of the finished material
  • Resistant to absorption

Friday 21 April 2017

Cenosphere Exporter Delivers Best Quality Hollow Spheres

Lightweight, inert, hollow sphere cenosphere particles are produced from the silica and alumina that is filled with air or inert gasses. The particles are basically produced as a byproduct of coal combustion at the thermal power plants and then are delivered to the cenosphere exporter to distribute the product to the places where it is demanded. The cenosphere particles are rigid, lightweight, waterproof, and insulative that makes them a demanding byproduct. The cenosphere has color varying from gray to white and consists density that is about 0.4-0.8 g/cm3, i.e. 0.014 to 0.029 lb./cu giving them a great buoyancy. Cenospheres are broadly used as filler for metals and polymers to make them a lightweight compound material along with high strength when compared to another kind of foam materials. For conductive coatings, fabrics, and tiles silver-coated cenospheres are widely used.
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Cenosphere exporter has been using these hollow sphere particles to improve the properties of finished consumer products. At first, the particles were introduced as an extender for plastic composites to make them compatible with thermoplastics, plastisols, latex, polyesters, phenolic resins, epoxies, and urethanes. Synthetic foams that are produced from cenosphere have been verified with great mechanical properties as compared to those components that are produced with fabricated microspheres. Cenosphere exporter has quickly identified the compatibility of cenosphere particles with the cement and other building material that are used as coating and composites. Since the uses of cenospheres have been identified, the lightweight, hollow particles are widely used for manufacturing insulations, sports equipment, marine craft bodies, automobile bodies, heat and fire protection devices, and paints.
Different market sectors in which the cenospheres are used:
  • Ceramics – castables, refractories, fire bricks, tile, aluminum cement, coatings, insulating materials
  • Plastics – SMC, BMC, extruding, molding, injection, PVC flooring, low and high density polythene, nylon, film, polypropylene
  • Constructions – mortars, grouts, specialty cement, roofing materials, coatings, acoustical panels, stucco, shotcrete, gunite
  • Recreation – floatation devices, marine craft, surf boards, bowling balls, golf equipment, kayaks, footwear, lawn and garden décor
  • Automobiles – tires, composites, engine parts, trim molding, brake pads, body fillers, sound proofing material, plastics
  • Energy & technology – drilling muds, oil well cements, grinding materials, industrial coatings, aerospace coatings and composites, propeller blades, explosives.

Wednesday 29 March 2017

Cenosphere from India Has Various Usages

Cenospheres are sometimes also called as microspheres that are widely used in a variety of materials from plastics and caulking to paints and finishes. Although, they are sometimes also used in concrete. Cenosphere from India consists a range of uses in concrete countertops including:
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  • A lightweight aggregate – cenospheres can be treated as a substitute of the normal-weight sand that is used in concrete. They have a density that is less than water (approx. 0.7 vs water’s 1.0); quartz sand particles typically have a density of about 2.65 which means that 1 pound of cenospheres takes up the similar absolute volume as about 3.8 lbs of sand.
  • A workability enhancer and extra-fine aggregate – Cenospheres are known for their very small spherical particles. As such they act just like minute ball bearings in a concrete mix. By adding cenospheres to a conventional weight concrete mix will increase workability because of its ball bearing effect and since they are also structural aggregate, they expand concrete density and strengthen it by providing a better packing. Furthermore, the added fines mend the trowelability and finishability. Usually dosages of 1% to 5% by weight of aggregate are added to a concrete mix to improve the workability.
  • A bulk filler and shrinkage reducer in cement grouts – Meanwhile Cenosphere from India have very fine particles and are generally light in color; they are perfect for the use in cement grout slurry. By adding the bulk from the cenospheres, it not only increases the volume of grout without adding more cement, but also the fine aggregate gradation of the particles supports to reduce the shrinkage. In spite of everything, cement grout is still a kind of concrete, so the same rules apply.  Finally, the spherical shape marks packing pinholes at ease and more effective because of the polishing action delivered by the particles. And the spherical shapes are further likely to “roll” into small holes better than pointed or angular crushed particles. Typical cenosphere measured quantity is approximately around 10% to 30% by weight of cement.

Monday 27 March 2017

Cenosphere Exporter Delivering Quality Fly-ash

Cenosphere is a type of sialic bead and minute glass particle that is extracted from fly ash in thermal power plants, for the reason that it can float on the water. Its chemical composition is SiO and AlO. They also recognized as Hollow Ceramic Microsphere and Cenosphere exporter calls it with trade names like Spherelite, Cenolite, and Lifefilletc Standard Grades. In the present situation, we grasp the cenosphere disc that is blended with fly ash-talc with absorbent material (Naphthalene) and 10 % Sodium Hexa Meta phosphate (SHMP) supplement to the mixture. As upsurge in the talc percentage, the concentration of water is decreased while the absorbent material (Naphthalene) is added up to 60% the absorption of water slowly starts increasing. Roughly 75% of India’s electrical energy is made by burning coal in thermal power plants, though hydroelectric production covers around 20%, whereas the remaining 5% is produced mainly by solar, nuclear, and wind power coal burning leading to the generation of huge amount of solid waste in the form of fly ash.
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Cenosphere is extensively used as a lightening mixture for oil-well cement as
  • it can increase the liquidity of cement slurry,
  • it delays weightlessness time of cement slurry,
  • mend the anti-gas channeling ability of cement slurry,
  • reinforce the strength of the cement slurry,
  • it can react with the cement hydration materials and generate compounds that have gelation property, conductivity quantity and sponginess of cement stone.
Their chemical characteristics, sphere-shaped and hollow morphology, as well as their mechanical and energy lightening properties, that can be abused to the main advantage obtained by cenosphere in contrast with other alternative filling compounds is their low density. Low thermal shock and low impression strength caused by Silica is the main component of fly ash. Cenosphere exporter uses a 600 kg bags with polyethylene liners that are required to be stored in a dehydrated area far from every source of water. They are dedicated to providing Cenosphere that is highly efficient, consists high quality, and have high environmental production material for the global customers.

Monday 20 March 2017

A Brief about Cenospheres

Coal fly ash is a compound blend of anthropogenic materials formed during the combustion of pulverized coal in coal-fired power plants. They carry environmental concerns that lead to air and water pollution. The efforts have been done for reducing the production of coal fly. Cenospheres are light, low density, thin-walled hollow ceramic microsphere with distinctive properties. Conventional cenosphere production procedures involve the separation of cenospheres from coal fly ash. Fine fractions of non-magnetic cenospheres comprise 2.6–3.5 wt % Fe2O3 and embrace globules with an even smooth surface and shells with different degrees of absorbency. The aluminum absorption rise leads to an increase in the mullite phase content and a decrease in the average sphere diameter, shell thickness and porosity, glass-crystalline, and the crystalline quartz content.
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The advantages of Cenospheres:
  • Lightweight
  • Spherical shape
  • Inert
  • Free flowing
  • High-melting point
  • Insulating
  • Electrical properties
  • Low oil absorption
  • Good packaging factors
  • Versatile filler with applications in an extensive range of products for both commercial and industrial use.
However, in each case, Fillite is used for its unique properties, such as strength, low density, and chemical resistance. Fillite can be used for the applications in Cement, Latex emulsions, Polyurethane, PVC, Epoxy Resins, and Unsaturated Polyester Resins.
  • Cenospheres are made up of silica, iron, and alumina. 
  • They have a size ranging from 1 to 500 microns with a usual compressive strength of 3000+ psi. 
  • Colors range from white to dark gray.
  • They are chemically inert & are reclaimable and labeled as environmentally sound. 
  • They are formed during the molten state of ash and attain spherical shape to have minimum surface tension.
The residue from coal after combustion has been a challenge for Indian power sector, which is dominated by coal. Presently the country produces approximately 160 million tons of fly ash, of which merely 80 million tones is being utilized. Improvements in the durability and strength of manufacturers’ end products and a reduction in product weight enhance marketing strategies are required.  Manufacturers are dedicated in producing quality chemical and physical product on a consistent basis is critical for the end use customer.

Tuesday 28 February 2017

Properties and Components of Cenospheres

A cenosphere is a lightweight, hollow sphere made largely of silica and alumina and filled with air, metals, or gas. The Cenospheres are manufactured as a byproduct of coal combustion at thermal power plants. Cenosphere-based compounds were fabricated and categorized for their structural and mechanical properties such as tensile, flexural, impact and vibrant mechanical properties such as storage and loss moduli as a function of temperature. The structural qualities were characterized by Scanning Electron Microscopy (SEM) and Wide-Angle X-ray Diffraction (WAXD) though the thermal characterizations were prepared by conducting Differential Scanning Calorimetric (DSC) and Thermo-Gravimetric Analysis (TGA). The DSC studies revealed that increase in cenosphere content has resulted in a decrease in crystallinity of the composites.
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The amount of separation in retrieving the Cenospheres from coal fly ash has been valued for both wet and dry separation processes through applying the terminal velocity concept of particles. The diameter and density of the particle are determined by sieving industrial cenospheres and coal fly as type IV. Depending on the estimation, the dry separation process executed similarly to the wet separation process, with a most favorable Newton's efficiency of 0.54, just slightly lower than that of the wet separation process of 0.6. 
The mortar cubes can be made with a combination of Cenospheres and silica fume as a standby for the cement. The test on mortar cubes shown that cement loses its strength because of the replacement of cenosphere, but the loss can be calm down by adding silica fume to it. The strength decrement decreases by ages, displaying that the strength attainment is reduced by the addition of cenosphere. The microstructure has also been studied to show the disintegrated structure on advanced replacement of cenosphere. It was also noted that the hydration products react with cenospheres and, due to this; decline in the quantity of portlandite was witnessed resulting in strength decrement.

Sunday 19 February 2017

Need of Cenosphere Exporter for a Variety of Products

A cenosphere is a lightweight, inactive, hollow sphere occupied by inert air or gas, usually produced as a byproduct of coal combustion at thermal power plants. They are hollow microscopic balls which are made from smooth silica-aluminum and other minor elements of ceramic. Cenosphere exporter exports the cenosphere which is hard and rigid, in noxious, light-weighted, and insulative. Such qualities make them useful for a variety of products. They can be used as fillers in cement producing a low-density concrete. A quality cenosphere is produced from the burning coal in thermal power plant producing fly ashes which contain ceramic particles.
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A variety of products where Cenospheres can be used:
Syntactic foam – cenosphere have been used as filler for syntactic foam providing lower cost, high-level of strength, sound proof, buoyancy and several thermal protections. A ‘syntactic’ is an ordered structure portion of the hollow space, whereas the ‘foam’ relates to the cellular nature of the cenosphere.
Petroleum drilling – the petroleum has been contacting the cenosphere exporter for so many years for reducing the density of a petroleum cement paste without even adding the water content.
Plastics and Polymers – the re-formable shape and strength of cenosphere forced manufacturers of plastics and polymers to use the fly ashes of the cenosphere to avoid shrinking of thermoplastics and thermosetting plastics.
Concrete – cenospheres has been using for concrete since so many years as it provides extra strength whilst lowering the density as they are capable of replacing some of the weight of the sand used in concrete. Cenosphere consists of density which is lower than the water, averaging cenosphere’s 0.7 vs. water’s 1.0, whereas the density of sand particles is about 2.65. Which means 1 pound of cenosphere takes up the same volume as about 3.8 lbs. of sand.
Pharmaceuticals – Cenosphere is occupied with inert air and gasses. Cenosphere exporter creates small balls from the cenospheres which are used for perfect transport device when coated with the drugs. Cenospheres when covered with silver oxide then can be integrated for dressing purposes in order to faster wound healing.

Friday 17 February 2017

Some Basic General Information about the Cenosphere from India

Cenospheres are light weight, inert hollow sphere comprising largely of silica & alumina and filled with air or inert gas. Cenosphere from India is naturally produced by the burning process of crushed coal-fired boilers. They are molded during the molten state of ash and reach spherical shape to have minimum surface. Inert gasses flowing along the burning gas stream also get locked inside the spheres. The bubbles caused by the inert gas combustion get into multiple forms with the frozen particles or in a concentric form, whose diameter is near the diameter of the particles.
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The bubbles are found moving on the surface of fly ash. Cenosphere from India is unique free flowing powders composed of hollow, hard-shelled, and minute spheres. Cenospheres are formed from a small portion of the Pulverized Fuel Ash (PFA) which is produced from the burning of the coal in power stations. These are made up of iron, silica, and alumina. Generally, the size of the cenosphere particles ranges from 1 to 500 microns with an average compressive strength of above 3000 psi having a color variation from white to dark gray.
The factors included in the property of cenosphere are:
  • Spherical shape
  • Inert
  • Lightweight
  • Free flowing
  • Insulating
  • Hard electrical properties
  • High melting point
  • Low oil absorption
  • Good packing application
  • Versatile filler
These can be used for both commercial and industrial purposes for oil well cementing and PVC cushion vinyl flooring. However, Fillites are also used due to its unique property of chemical resistance, low density, and strengthening capacity. Fillites are used for the following applications:
  • Polyurethane,
  • Cement,
  • Latex Emulsions,
  • PVC,
  • Epoxy Resins; and
  • Unsaturated Polyester Resins. 
Most of the Cenosphere from India are restored from the ash ponds at the coal fire plants. It is a huge challenge for the Indian power sector to generate fly ash from the combustion of the coal, as the sector is dominated by coal. Today, around 53% of the total power capacity is based on the coal. Today, the country generates 160 million tons of fly ash, out of which only 80 million tons are being used.

Tuesday 24 January 2017

Get the Best Fly Ashes from Cenosphere Exporter

Cenospheres are inert hollow silicate spheres. They are largely used to reduce the weight of Plastics, Rubbers, Resins, cement etc. used widely as stuffing lubricants in oil drilling operations under high heat and high-stress conditions down the hole. Also used as oil well cementing, mud putty and other related applications. Cenosphere exporters use it for an extended plastic compounds, as they are well-suited with plastisols thermoplastics, Latex, Epoxies, Phenolic resins, Polyesters, and urethanes. The compatibility of Cenospheres with special cement and adhesives coating and composites have been well recognized. Cenosphere is broadly used in a range of products, including sports equipment, automobile bodies, insulations, paints and fire, marine craft bodies, and heat protection devices.

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Cenosphere exporter exports the cenosphere having chemical properties as:
  • Silica: 50-60%
  • Aluminum: 33-39%
  • Iron Oxide: 1.3-5%
  • Calcium: 0.5-1.5%
  • CO2 Gas: 70%
  • Manganese: 0.8-1.5%
  • Nitrogen Gas: 30%
What is the type cenosphere exporter use to export?

 Fly Ash: It is one of the residues generated in the combustion of coal. Fly ash is generally taken from the chimneys of power generation, where the bottom ash is removed from the foot of the furnace. Before, fly ash was usually released into the atmosphere with the smoke stack, but today pollution control equipment has mandated to capture the ashes earlier to release. Conditional upon the source and character of the coal being burned, the mechanisms of the fly ash produced vary significantly, but all fly ash includes generous amounts of silica (silicon dioxide, SiO2) (both amorphous and crystalline) and lime (calcium oxide, CaO).

ASTM 618F: Fly ash is defined into two classes by ASTM C618- Class F fly ash, and Class C fly ash. Both the classes differentiate each other on the basis of the amount of silica, calcium, iron, and alumina present in the ash. Thus, the chemical properties of the fly ash are generally influenced by the chemical contamination in the coal burned.

The burning of harder, older anthracite and bituminous coal typically produces Class F fly ash, whereas Class C fly ash is produced from the burning of younger lignite or sub bituminous coal, in addition to having pozzolanic properties, also has some self-cementing properties.